Croissant and Danish pastry line

Product specifications

Manufacturers: Diosna, Rademaker, Heinen and Niverplast
Year: 2017
Capacity: Up to 40.000 croissant per hour
Location: Germany
Out of production, still installed

Consisting of:

Diosna mixing station:
• 2 pc. Diosna WV240 E double wendel mixers, bottom discharge, moving dough trolley
• Diosna bowl lifter

Rademaker laminating line:
• Dough hopper on platform
• LSS-Dough extruder
• Satellite head
• Longitudinal cutting station
• Rest dough brush
• Rest dough conveyor
• Fat pump including fat block feeding conveyor
• Folding belts
• Driven pressure roller
• Satellite head
• Laminating by swing
• Driven pressure roller
• Satellite head
• Laminating by belt
• Driven pressure roller
• Satellite head
• Up going conveyor towards cooling and resting belts
• 30 minutes cooling, 60 minutes resting in elevated isolated cabinet
• Down going conveyor
• Satellite head
• Cross roller
• 2 pc. Gauging station
• Multiple flour dusters with automatic filling system

Rademaker croissant and universal line:
• Flour removal brush
• Longitudinal cutting station
• Spreading belt
• Rest dough removal system
• Turning station
• Dosing system for filled croissants
• Special cutter for slices of ham
• Croissant coiling machine for filled and unfilled croissants
• Croissant bending tool
• Moving guillotine
• Hinged pressure rollers
• Longitudinal cutting station with trimming knife
• Rest dough removal brush with rest dough conveyor
• Water sprayer
• Location for filling station
• Universal strewer
• 2 pc. Folding station
• Top running conveyor belt
• 2 pc. Curling station
• Position correction unit
• Driven pressure roller
• Moving guillotine
• Spreading belt
• Guillotine
• 2 pc. Dosing machines
• Various trolleys for tool storage including tools for several products

Heinen double proofing tower:
• Infeed low, outfeed low
• 2 x 36 levels, free height 88 mm
• Air temperature adjustable between 20 and 35 degree’s Celsius
• Humidity adjustable between 55 and 85%
• Including air cooler
• Including integrated cleaning system
• Belt drying unit

Rademaker decoration belt after proofer:
• Water sprayer
• Universal strewer
• Strewing material return system
• 2 pc. Disc sprayer
• Pressure roller
• Water sprayer
• Waterfall strewer for cheese including strewing material return system
• Various conveyor belts

Heinen freezing tower:
• Infeed low, outfeed high
• 36 levels, free height 86 mm
• Plastic belt, 1000 mm in width
• Evaporators for Co²
• Sequential defrosting system
• Integrated cleaning system for cleaning
• Belt drying system

Niverplast Crisp packaging installation:
• Down going conveyor
• Quality check station, checks on sizes, color and black spots, Automatic ejecting of products
• Counting module
• Batching module
• 4 pc. Form and fill machine
• 2 pc. Merging conveyor
• 2 pc. Anritsu x ray machines
• 2 pc. Anritsu checkweigher
• 2 pc. Product ejector
• 2 pc. Spiral conveyor belt
• 2 pc. CPS bag in box packer
• Carton transport conveyors
• Carton box closer
• Anritsu checkweigher for filled carton boxes
• Markem Imaje, box marker, 4 sides
• Carton box ejector
• Carton box erector

Electrical: 3 x 400 V – 50Hz